密封圈微观形貌与操作条件对PEMFC密封性能影响研究

Effect of Sealing Gasket Microtopography and Operating Conditions on PEMFC Sealing Performance

  • 摘要: 为了研究质子交换膜燃料电池密封圈表面微观形貌和操作条件对密封性能的影响规律,采用分形理论量化密封圈表面形貌,通过分形维数D和尺度系数G表征表面的复杂形貌和多尺度特性,构建了包含密封圈微观形貌的二维封装模型. 结合泊肃叶理论和Roth模型计算气体泄漏率,并通过实验验证模型准确性. 结果表明:分形维数D增加导致氢气泄漏率上升,而尺度系数G增加有助于抑制氢气泄漏. 封装压力低于0.4 MPa时表面形貌主导泄漏行为,高于0.4 MPa时密封性能趋于稳定. 在低封装压力下应重点关注表面微观形貌优化,高封装压力下则需同时强化操作参数调控,为工程应用中的密封设计提供了理论依据.

     

    Abstract: To examine how surface microtexture and operating parameters affect the sealing performance of proton exchange membrane fuel cell, using fractal theory to quantify seal surface morphology, and using fractal dimension D and scale coefficient G to characterize surface complexity and multiscale features, a 2D sealing model integrating microtexture was developed. Gas leakage rates were calculated using Poiseuille theory and Roth model, and model accuracy was verified through experiments. Results reveal increasing fractal dimension D raised hydrogen leakage rates, while higher scale coefficient G reduced hydrogen leakage. Below 0.4 MPa compression pressure, surface morphology controlled leakage behavior. Above 0.4 MPa, sealing performance stabilized. Surface microtexture optimization proved critical under low clamping pressures, whereas combined control of operational parameters became essential under high clamping pressures. These findings provide theoretical reference for engineering seal designs.

     

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