功能保持架气相流场特性分析及试验验证

Gas-Phase Flow Field Characteristics of Functional Cage and its Experimental Validation

  • 摘要: 针对高速滚动轴承腔内气流涡对轴承润滑性能的影响,提出了功能保持架结构,建立了轴承2/14气体流场仿真模型,分析了传统保持架和功能保持架轴承内部气体流场,研究了功能保持架微结构数量对轴承腔内部气相流场的影响,研制了透明内外圈轴承,并搭建了可视化试验台. 结果表明:功能保持架具有调控轴承腔内气体流动的功能,使轴承外部油液往腔内吸入的作用,增加功能保持架微结构数量,可增加窄口端气体流速,消除窄口端的气流涡. 该研究为高转速轴承保持架结构设计、改善轴承润滑具有重要意义.

     

    Abstract: To address the impact of airflow vortices within high-speed rolling bearing cavity on lubrication performance, a functional cage structure was proposed. A 2/14 gas-phase flow field simulation model of the bearing was established to analyze the internal gas-phase flow field of both traditional and functional cage bearings. The influence of the microstructure number in the functional cage on the gas-phase flow field within the bearing cavity was investigated. A transparent inner and outer ring bearing was developed, and a visualization test bench was constructed. The results demonstrate that the functional cage can regulate the gas-phase flow within the bearing cavity, enabling the external oil to be drawn into the cavity. Increasing the number of microstructures,the functional cage can make the air flow velocity enhanced at the narrow end and the airflow vortices eliminated. The study achievement is mainly represented in the significant insights for design of high-speed bearing cage structures and the improvement of bearing lubrication performance.

     

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