考虑胶粘连接的石英挠性加速度计装配精度预测与分析

Prediction and Analysis of the Assembly Accuracy for Quartz Flexible Accelerometer with Adhesive Joining

  • 摘要: 石英挠性加速度计是一种高精密惯性导航产品,胶粘连接是此类产品装配的主要方式,传统的以几何量为核心的装配理论难以准确预测其装配精度. 为此,提出了宏观几何偏差传递、蒙特卡洛统计抽样、胶粘连接力学仿真融合的石英挠性加速度计装配精度预测方法. 首先,建立了基于空间坐标变换矩阵方法的装配偏差传递模型以及环氧胶黏剂7-2312的胶粘连接力学模型;然后,将胶接力学仿真得到的变形量引入装配偏差传递模型,并结合蒙特卡洛方法对公差进行抽样,实现了石英挠性加速度计关键结构的装配精度精准预测;最后,利用该装配精度预测方法,探讨了胶接位置和胶点直径等因素对装配精度的影响规律. 结果表明,在零件设计公差和名义胶接工艺参数下,力矩器中磁极片与轭铁同轴度误差小于0.008 mm,端面平行度误差小于0.01 mm,且对胶点直径偏差与胶点位置偏差均比较敏感;上下力矩器与摆片组的同轴对位精度优于0.011 mm,且对胶黏剂轴向定位误差较为敏感,而对周向定位误差不敏感. 文中的研究为指导石英挠性加速度计的装配精度控制提供了理论基础与方法支持.

     

    Abstract: As a high-precision inertial navigation part, the quartz flexible accelerometer is usually assembled with adhesive joining, being difficult to predict their assembly precision accurately with traditional assembly theories depended on geometric quantities. To address this issue, a method was proposed for predicting the assembly precision of quartz flexible accelerometers based on the integration of macroscopic geometric deviation transfer, Monte Carlo statistical sampling, and mechanical simulation of adhesive joining. Initially, an assembly deviation transfer model based on the spatial coordinate transformation matrix method and a mechanical model for the epoxy adhesive 7-2312 were established. Subsequently, the deformation obtained from the adhesive joining simulation was introduced into the assembly deviation transfer model, and tolerance sampling was conducted with the Monte Carlo method, achieving accurate prediction of the assembly precision for the key structures in the quartz flexible accelerometer. Finally, the impact of factors such as the position and spot diameter of adhesive joints on the assembly accuracy was explored using the proposed method. The results indicate that under the designed part tolerances and nominal bonding parameters, the coaxiality error between the magnetic pole plate and the yoke in the torque device is less than 0.008 mm, and the end face parallelism error is less than 0.01 mm, and show a sensitivity to both the spot diameter and position deviation of adhesive joints. The coaxial alignment accuracy among the upper, lower torque devices and the pendulum is better than 0.011 mm, showing sensitivity to axial positioning errors of adhesive joints, but insensitivity to their circumferential positioning errors. The achievement can provide a theoretical foundation and methodological support for guiding the assembly adjustment in quartz flexible accelerometers.

     

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