多源数据融合的焊接质量监测技术

Welding Quality Monitoring Based on Multi-Source Data Fusion Technology

  • 摘要: 针对焊接质量的图像信息检测方法难以发现隐性焊接缺陷的问题,提出基于多源数据融合的焊接隐性异常检测和识别方法,以期增加缺陷检测的种类和提高精度. 首先,对采集的焊接过程中的声音、电压、光谱、温度等多维度信息进行特征值计算,并将这些特征值与焊接的熔池图像特征值结合,构成焊接质量的原始特征空间;然后采用线性判别方法,降维形成焊接信息的低维特征空间;最后,使用孤立森林法筛选邻域搜索空间,并将该邻域搜索空间中的焊接数据点划分为多个重叠子集. 采用局部离群因子法对新数据点在多个重叠子集中进行邻域搜索,对焊接过程进行异常检测,该方法充分考虑了焊接质量数据的全局特征并且计算复杂度大为降低. 最后,采用基于人工蜂群算法优化的概率神经网络进行焊接质量数据的精确细分和异常的精准识别,该方法增强了全局搜索能力,同时避免陷入局部最优. 试验验证结果显示所提方法都焊接异常的检测精度可达97.44%,对综合焊接异常的识别精度可达96.03%,证明了方法的有效性.

     

    Abstract: To detect hidden welding defects efficaciously with image information detection methods, a new detecting and identifying method was proposed based on multi-source data fusion to improve the detection types and accuracy of defect detection. Firstly, to form a original feature space of welding quality, several processes was arranged, including the eigenvalue calculation of multi-dimensional information such as sound, voltage, spectrum and temperature collected in the welding process, and the combination of the calculated eigenvalues with the image eigenvalues of weld pool. Then, to reduce the dimension of feature space, a linear discriminant analysis (LDA) method was used to form a low-dimensional feature space of welding information. And then, screening the neighborhood search space with the isolated forest method, dividing the welding data points of the neighborhood search space into multiple overlapping subsets, and searching new data points in the multiple overlapping subsets with the local outlier factors (LOF) method to detect the anomalies easily in the welding process, the method was designed to fully consider the global characteristics of welding quality data and great reduction of the computational complexity. Finally, a probabilistic neural network (PNN) optimization was carried out based on the artificial bee colony (ABC) algorithm for the accuracy of subdivided welding quality data and identified anomalies, enhancing the global search capability and avoiding falling into local optimality. The experimental results show that the proposed method can achieve 97.44% welding anomaly detection accuracy and 96.03% comprehensive welding anomaly recognition accuracy, proving the effectiveness of the proposed method.

     

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