电−液控制全可变配气机构工作特性研究

Characteristic of Variable Valve-Train Mechanism with Fully Adjustable Electro-Hydraulic Control

  • 摘要: 针对陆基装备用柴油机的强化程度提升带来的传统固定式配气系统的不适应情形,开发了一种电液控制全可变配气机构, 基于凸轮驱动,结合电磁阀控制油压变化,可以实现快速有效地调整配气特性参数. 首先,提出整体方案,包括多种运行模式:全升程模式、进气早关模式、进气晚开模式、多次进气模式和关闭模式;其次,搭建数学模型,对关键参数进行仿真设计,液压活塞直径和连接油道直径分别选为21 mm和10 mm;最后,搭建试验台架,进行多角度、多转速的试验,验证了该可变配气系统的可行性. 在进气早关和多次进气模式下,曲轴转速越高,气门关闭越晚,而进气晚开模式中曲轴转速对气门影响较小.

     

    Abstract: To solve the problems appeared in the traditional fixed valve train system resulted from improving the performance of diesel engines used in land-based equipment, a variable valve-train mechanism was designed based on fully adjustable electro-hydraulic control, taking cam drive and solenoid valve for the oil pressure changes to realize fast and effective adjustment of valve train characteristic parameters. Firstly, a comprehensive scheme was proposed, including a variety of operating modes: full lift mode, intake early closing mode, intake late opening mode, multiple intake mode and closing mode. Secondly, mathematical models were built to simulate some key parameters, selecting diameter of hydraulic piston and diameter of connecting oil duct respectively as 21mm and 10mm. Finally, a test bench was built, carrying out multi-angle and multi-speed tests to verify the feasibility of the variable valve-train. The results show that the faster the crankshaft speed, the later the valve closes in intake early closing and multiple intake modes, and the crankshaft speed there is less influence on the valve in intake late opening mode.

     

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