基于度量学习的电路焊点缺陷检测方法

Circuit Welding Defect Detection Method Based on Metric Learning

  • 摘要: 针对目前电路焊点缺陷检测方法效率低、准确度差、焊点图像样本量小的问题,提出了一种基于度量学习的快速识别焊点缺陷的方法. 首先利用工业相机搭配远心镜头获取焊点图像. 通过挖掘焊点图像特征,设计交点检测法来分割焊接单元图像,制作焊点缺陷数据集. 在此基础上,设计焊点图像全局特征与局部表征提取方法来对焊点的两类特征进行融合,并对注意力机制进行改进,加入到全局特征提取模块中. 对焊点缺陷的检测实验结果表明该方法最终实现了准确率达到98.4%,满足焊点缺陷检测的实际生产要求.

     

    Abstract: To solve the existing problems of low efficiency, inadequate accuracy, and a limited quantity of solder joint image samples in current circuit solder joint defect detection methods, a methodology was proposed based on metric learning for the expeditious identification of solder joint defects. Firstly, industrial cameras with telecentric lenses were arranged to capture solder joint images. And then, extracting the inherent feature of the solder joint images, a cross-point detection method was devised to segment the images of the welding units, constructing a dataset with instances of solder joint defects. Building upon this foundation, a scheme was developed to integrate global and local feature extraction methodologies of solder joint images, amalgamating the two distinctive features of solder joints. Moreover, the improvements were carried out for the attention mechanism, incorporating it into the global feature extraction module. Finally, the detection of solder joint defects was realized. The detection results show that the accuracy rate can reach up to 98.4%, meeting the actual production requirements of solder joint defect detection.

     

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