巨型臂式离心机的试验不平衡量识别方法与试验

Method and Test of Unbalance Identification for Giant Arm Centrifuge

  • 摘要: 针对滑动轴承转子系统非线性动力学特性强,传统不平衡量识别方法应用于采用液压滑动轴承的巨型臂式离心机不平衡量监测时局限性较大的问题,提出一种基于径向轴承反力实时识别巨型臂式离心机试验不平衡量的方法. 首先,根据臂式离心机的结构特点与其不平衡量的组成,通过受力分析获得径向轴承反力与试验不平衡量之间的关系;其次,对轴承刚度变化对径向轴承反力的影响规律进行分析,结果表明轴承荷载分担比受轴承刚度非线性影响较小,理论上证明了基于径向轴承反力识别试验不平衡量的可行性;最后,通过台架试验对识别方法进行了初步验证. 试验结果表明,该方法受系统非线性特性影响小,在工作转速范围内能够有效识别试验不平衡量.

     

    Abstract: Due to the strong nonlinear dynamic characteristics of hydraulic sliding bearing rotor system, traditional unbalance identification methods have great limitations when applied to unbalance monitoring of the giant arm centrifuge with hydraulic sliding bearing. A real-time unbalance identification method based on radial bearing reaction was proposed for unbalance monitoring of giant arm centrifuge. First, according to the structural characteristics and unbalance components of arm centrifuge, the relationship between radial bearing reaction and test unbalance was obtained by force analysis. Secondly, the influence of variation of bearing stiffness on radial bearing reaction force was analyzed, and the result shows that the influence of non-linear bearing stiffness on bearing ratio of the bearing was relatively small, which indicated that the proposed unbalance identification method based on radial bearing reaction force was reliable theoretically. Finally, the identification method was preliminarily validated by the bench test. Results show that although sliding bearing rotor system has strong non-linear characteristics, the proposed identification method is effective in unbalance identification within the operating range speed.

     

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