液力变矩器轴向力转速效应研究

Research on Axial Force and Rotational Speed Effect of Hydraulic Torque Converter

  • 摘要: 液力变矩器是大功率履带车辆传动系统的核心部件,其轴向力是影响传动系统可靠性、承载能力的关键因素之一,且受转速影响明显. 因此,文中利用计算流体力学模型及实验手段,建立了带内、外环泄漏区及进出口流道的液力变矩器轴向力仿真模型,研究了液力变矩器轴向力形成机理及其随转速变化规律,进行了轴向力测试并对仿真结果进行验证. 研究结果表明,文中提出的轴向力预测模型对液力变矩器各叶轮轴向力的预测误差在10%以内,轴向力随着泵轮转速的升高而升高,随着速比的降低而升高,泵轮、涡轮的轴向力随叶轮转速变化主要受泵轮与涡轮背面在涡轮侧形成的流道以及叶轮内外环影响,而导轮轴向力随叶轮转速变化主要受导轮叶片影响. 本研究为液力变矩器结构设计、寿命设计提供了准确的轴向力边界条件,同时,为轴向力抑制技术提供了可信的预测模型.

     

    Abstract: Hydraulic torque converter is the core component of the transmission system in high-power tracked vehicles. Its axial force is one of the factors that affect its reliability and bearing capacity, and is obviously affected by the speed of each wheel. Therefore, in this paper, an axial force simulation model and experiment techniques were established for hydraulic torque converter to consider the inner and outer ring leakage areas, calculate the axial force under different speed conditions based on computational fluid dynamics model, and evaluate the results with the axial force test data. The research results show that the prediction error of the axial force simulation model for the axial force of each impeller of the hydraulic torque converter can reach within 10%. The axial force can increase along with impeller speed and the lower of speed ratio. The reason about the axial force changes of the pump impeller and turbine with impeller speed is mainly due to the flow formed on the turbine side by the back of the pump and turbine and the inner and outer rings of the impeller, while the axial force changes of the stator are mainly affected by the stator blades. This study can provide accurate axial force boundary conditions for the structural design and life design of hydraulic torque converter, and also can provide a reliable prediction model for axial force suppression technology.

     

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