混合润滑条件金属基旋转摩擦元件界面温度场研究

Interface Temperature Field of Metal-Based Rotating Friction Elements under Mixed Lubrication Conditions

  • 摘要: 针对机械传动湿式摩擦副热负荷异常导致的元件变形失效问题,基于弹性流体混合润滑理论,增加考虑粗糙界面弹塑性变形带来的影响,建立湿式摩擦副混合润滑热力学模型,并通过摩擦磨损试验机验证其正确性. 基于粗糙接触面积、局部压强分布和局部温度分布的仿真结果,分析一定工况下的湿式摩擦副界面状态变化规律,探究接触面压和滑动速率对温度场细观分布的影响. 结果表明:随着面压的提升,粗糙接触面积和局部压强逐渐升高,最高温度与平均温度的差距拉大,说明了压力提升可以激化界面承压分配的两极分化;随着滑摩速度的提升,粗糙接触面积和局部压强逐渐下降,界面最高温度先迅速升高后又明显下降,极值出现在0.1 m/s~1.0 m/s区间内.

     

    Abstract: The interface heat load characteristic of wet friction pair is an extremely important aspect in mechanical transmission system, and its abnormality will lead to component deformation. Considering the elastic-plastic deformation effect of the rough interface, a contact thermodynamic model was established based on elastohydrodynamic lubrication theory for wet friction pair under mixed lubrication condition. And some experiments were carried out to verify its correctness. According to the simulation results with rough contact area, local pressure distribution and local temperature distribution, the interface state change rule was analyzed under certain working conditions, and the effects of surface pressure and sliding speed on minute distribution of interface temperature field were explored. The results show that, with the increasing of surface pressure, the rough contact area and local intensity of pressure increase gradually, and the gap between the maximum temperature and the average temperature increases, indicating that the increasing pressure can intensify the pressure distribution polarization. With the increase of sliding velocity, the rough contact area and local pressure gradually decrease, while the maximum interface temperature increases rapidly at first and then decreases significantly. The extreme point appears in the range of 0.1 m/s~1.0 m/s.

     

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