基于改进SAE的提升机制动系统故障诊断

Fault Diagnosis of Mine Hoist Brake System Based on Improved SAE

  • 摘要: 为了减少传统故障诊断方法人工主观干预对诊断结果的影响,使用无监督学习方式提取提升机监测数据的故障特征,提出了一种基于稀疏自编码器的故障诊断方法. 首先分析了制动系统的故障机理,采集了提升机正常运行和故障模拟状态下的监测数据,生成了故障诊断数据集;然后建立了SAE故障诊断模型,并使用Dropout和Adam算法对其进行了优化;最后使用测试数据集对模型的性能进行了测试. 试验结果表明,提出的方法较好地避免了稀疏数据的训练误差,减少了过拟合现象,降低了稀疏数据局部最优点的影响,故障类型的平均分类精度达到94%,能有效地进行矿井提升机的故障诊断.

     

    Abstract: In order to reduce the influence of manual subjective intervention on the diagnosis results in traditional fault diagnosis methods, a fault diagnosis method was proposed based on sparse auto-encoder (SAE), using an unsupervised learning method to extract the fault characteristics of hoist monitoring data. First, the failure mechanism of the brake system was analyzed, the monitoring data under the normal operation and failure simulation state of the hoist were collected, and a failure diagnosis datum set was generated. Then a SAE fault diagnosis model was established and optimized based on the Dropout and Adam algorithm. Finally, the performance of the model was tested using a test data set. The experimental results show that the presented method can better avoid the training error of sparse data, reduce the over-fitting phenomenon, and reduce the influence of the local optimum of sparse data. The average classification accuracy of fault types can reach up to 94%, the presented method can realize mine hoist fault diagnosis effectively.

     

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