半浮式活塞销噪声产生的机理研究

Study on the Mechanism of Semi-Floating Piston Pin Noise

  • 摘要: 综合采用有限差分法和基于模态压缩法的多体动力学仿真方法对活塞连杆组进行了考虑活塞销轴承混合润滑的动力学分析.研究了半浮式活塞销噪声的产生机理,并考察了活塞销轴承间隙、最大爆发压力、发动机转速对活塞销噪声的影响.结果表明:活塞销噪声主要来自于活塞销与连杆小头衬套间的碰撞,且活塞销噪声发生在其受到的活塞销座作用力方向的反转时刻附近;若活塞销轴承间隙越大、发动机转速越高,活塞销与小头衬套间的碰撞越激烈,活塞销噪声越大,最大爆发压力对活塞销噪声的影响很小.

     

    Abstract: The dynamic characteristics of a piston-connecting rod system was analyzed considering mixed lubrication of the piston pin bearing. The analysis method synthetically made use of the finite difference method(FDM)and the multi-body dynamic (MBD) method based on mode compression. Based on these methods, the mechanism of producing noise in semi-floating piston pin was studied. The effects of the piston pin bearing clearance, the maximum explosion pressure, and the engine speed on the piston pin noise were also analyzed. The results show that the piston pin noise is caused by the impact between piston pin and connecting rod small end bush, and the piston pin noise occurs at the time when the direction of the force on the piston pin bores reversed. A bigger piston pin bearing clearance or a higher engine speed can result in a greater piston pin noise. However, the maximum explosion pressure has little effect on the piston pin noise.

     

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